Management Information Systems
From the start of the project ITmatic keep the future possibilities in sight. We ensure through our S88 Plant integration philosophy that the system can be activated in future without PCS re-engineering. The system can be merely "plugged" on top of the existing network and information is available in correct S88 structure for optimum KPI's. This “planned” phased approach clearly identifies the key opportunities to improve your processes. Once the main objectives are established, we then perform a fully comprehensive study that results in concrete recommendations for improving your bottom line. Our practical, no-nonsense approach assists you in realizing the maximum value from your current investments.
Quality Management
Control your product quality and improve your process capability
- • Apply product specifications and recipes to production processes
- • Create intelligent alarms for abnormal conditions
- • Integrate with Production Management
- • Ensure that only quality materials are consumed
- • Ensure only quality products are shipped
Analyze data to solve root cause problems
- • Correlate quality data from across the process
- • Integrate process data and laboratory data
- • Capture, summarize and analyze manufacturing and quality data in the context of production events such as batch, lot, item, serial number, time period and more
- • Develop reports and dashboards for real-time decision making
Meet Regulatory Requirements
- • Secure Audited Product Specification Management
- • Secure Audited Data Management
- • Configurable Electronic Signature Capabilities
Production Management
Control your Production Schedule and Optimize Material Flow in real-time
- • Ideal touch point for ERP Integration
- • Track progress against production schedules
- • View Production and Inventory Levels in real-time
- • Enable intelligent alarming
- • Schedule deviation, inventory levels, and raw material consumption.
- • Control material staging and the flow of in-process products based on product specific routings, inventory, quality, and process information
Provide Comprehensive Product Genealogy Tracking
- • Track "as-built" specifications, materials, quality, routing, and process data.
- • Enable upstream and downstream traceability across any process type
- • Continuous, Discrete, Batch, Hybrid
Support real-time decision-making with web-based dashboards and reports.
- • Provide comprehensive view of schedule, genealogy, specifications, and materials over the web
- • Detailed data available for long term analysis
- • Birth History
- • Product Recall
Efficiency Management
Track and monitor production and your manufacturing efficiency
- • Track downtime, waste, production counts, user-defined events, OEE (Overall Equipment Effectiveness)
- • Automatically or manually associate events with a specific cause on a real-time basis
Analyze production history and solve root cause problems
- • Summarize and analyze data in the context of production events such as by equipment, by product, or by personnel (hour, shift and day) for improvement
- • Correlate events and reasons to actual production operations (historical process data)
- • Capture Actions taken to resolve issues from operators to have complete picture
Support real-time decision-making with web-based dashboards and reports.
- • Web-based analysis and visualization - real-time decisions
- • Powerful extensions to Microsoft Excel
- • Report scheduling and viewing capabilities
- • Detailed Production data for long term analysis
